Industry Applications | ATS Series Servo Drives in Textile Machinery and Equipment Applications
Release time:
2021-09-08 14:53
Source:
According to the production process, textile machinery is divided into spinning equipment, weaving equipment, printing and dyeing equipment, finishing equipment, as well as chemical fiber drawing equipment, silk reeling equipment and nonwoven equipment.
Common Applications
Servo system has the characteristics of high control accuracy, stable operation, reliability, fast response and strong overload ability. It is widely used in textile machinery motion control, which greatly improves the automation level of textile machinery, and improves the production performance, technical level and production efficiency.
Common application of servo system of textile machinery
01cotton spinningMainly used in carding machine, roving machine, spinning machine, drawing machine, screw machine, twisting machine, winder, usually the application power of about 1Kw.
02weavingMainly used in warping machines, sizing machines, rapier looms, air-jet looms, water-jet looms, projectile looms, shuttle looms and shuttleless looms, usually with a power of 1 ~ 2Kw,
There are certain requirements for the accuracy and response of the servo.
03dyeing and finishingMainly used in dyeing machines, combined machines, printing machines, etc., in the printing machine to control the tension and color, the servo requirements are higher, the motor power often reaches 20-30Kw.
In addition, in the chemical fiber process, servo systems are also used for auxiliary processes such as preparation, fiber formation, stretching and twisting of fiber raw materials, as well as electronic weft selection, electronic warp send-off and electronic coiling of shuttleless looms in the non-woven fabric production process.
Application Scenarios
▷Application on drawing machine
Through the servo system, the main draft stepless adjustment and dynamic monitoring are realized, the minimum draft multiple can be adjusted within the range of ± 0.01 times, the weight control accuracy can reach 0.05g/(5m), the quality of the yarn is stable, and the operation is reliable. Its advanced electronic control and automation technology effectively reduces the power consumption and operating noise of the drawing frame, and is convenient to operate and maintain. The number of maintenance workers per 10,000 ingots can be reduced by 4 to 8, greatly reducing labor costs.
▷Application in the field of combing
Through the servo system, the blading and carding production line is promoted to develop in the direction of high yield, high speed, energy saving and high quality, which improves the stability and reliability of production, ensures that the whole production process can run synchronously, continuously and smoothly, and controls the unevenness rate of long and short segments of cotton sliver, nep content and raw sliver impurity content within a certain range, thus ensuring the quality of raw materials in the rear production process.
▷Application on Rough/Spinning Frame
Through the servo system, it can effectively solve the problem of synchronous control of multiple motors in the process of starting, inching and stopping, eliminate the detail defects of yarn that are easy to produce in the process of switching the roving machine, and cancel the dragon rib balance weight and differential micro gear at the same time. Simplify maintenance work, and help save energy, reduce noise and vibration. At the same time, it also greatly simplifies the mechanism, improves the control accuracy, is conducive to stabilizing the spinning tension, reducing broken ends and hairiness, and greatly improves the production efficiency of the textile coarse/spinning machine.
In addition, the operating environment of the textile machinery industry is often characterized by high humidity and more dust, so the servo system not only needs to face the harsh operating environment, but also needs to cope with the increasing demand for production to complete high-load operation.
servo system
ATS Series Servo Drives Adopting international advanced hardware architecture and redundant design scheme, the key components have been strictly screened and tested, the whole machine test is strictly standardized, each process adopts high standards, the stability, reliability and control accuracy of the product are in the forefront in the industry, passed CE and other international safety regulations certification, and has extensive compatibility. It is a high-performance motion control product specially developed by Aotong Intelligent Research Institute for textile machinery and automation equipment, it has a wealth of interfaces, supports a variety of communication methods and position encoders, and can match the mainstream servo motors on the market through simple settings. Want to know the specific parameters or more product series, welcome to pay attention to the Aicortech WeChat public number.
Loom, Control, Servo
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