Aotong servo, for the Sany "lighthouse factory" efficient production escort!
Release time:
2020-10-15 10:12
Source:
Project Background
Sany Heavy Industry's "Lighthouse Factory", through "three-line Unicom" and relying on the industrial Internet, opens up production, quality, logistics, inventory and other production links, deeply integrates with production line automation equipment, and strives to build a "comprehensive and intelligent" digital factory. The "Lighthouse Factory" mainly includes concrete machinery, pavement machinery, port machinery and other assembly lines. It is Sany Heavy Industry's No. 18 factory building, the industry's leading lighthouse factory, china's smartest factory, Asia's largest smart manufacturing workshop.
As the main structural parts of concrete machinery and equipment, the frame, boom system, turntable and pumping system are mainly welded by steel plates with a thickness of 10-100mm,The thickness of the steel plate is different, and the shape of the material to be cut is different. According to the design requirements of the welding structure, the bevels of different sizes and shapes need to be opened during the docking,The accuracy of positioning and size detection of the workpiece to be opened has become the core component of the whole groove robot system. In order to meet the requirements of groove cutting of large-size workpieces at the same time, the groove cutting robot adds an external axis (X axis) in the structural form. The robot can move back and forth along the direction of the workpiece (X direction) on the guide support, and has the function of finding the starting point.
Aotong Empowerment Trinity Project
Over the years in the field of servo-driven motion control, the deep foundation of AoTong has been fully demonstrated in this project,The fully autonomous and controllable underlying code and algorithms enable Alton to quickly customize and develop servo systems that meet the corresponding application scenarios.. The servo drive system dedicated to the large groove precision positioning device requires high positioning accuracy and fast shutdown response under the working conditions of rigid impact,Otong is in poleIn a short time, a servo control system matching the automatic in-place judgment based on bus control and autonomous data feedback is developed, which solves the problem of long response period and easy position overshoot damage to the workpiece, and improves the system response speed and positioning accuracy.
The servo electric cylinder is a modular product that integrates the servo motor and the lead screw. The rotary motion of the servo motor is converted into linear motion to realize high-precision speed control, high-precision position control and high-precision thrust control of linear motion.
▼ Installation drawing of servo electric cylinder system
Performance characteristics of servo electric cylinder
The closed loop servo control, the control accuracy reaches ± 0.01mm.
Low noise, energy saving, clean, high rigidity, impact resistance, long life, simple operation and maintenance. It can be trouble-free in harsh environments, and the protection level can reach IP65.
The servo electric cylinder only needs regular grease injection lubrication to work in a complex environment, and no vulnerable parts need maintenance and replacement, reducing a lot of after-sales service costs.
Flexible installation configuration, full series of installation components, installation of front flange, rear flange, side flange, tail hinge, trunnion installation, guide module, etc. can be installed in a straight line with servo motor, or parallel installation; Various accessories, limit switches, planetary reducers, pre-tightening nuts, etc. can be added.
Core advantages:customized servo system
ATS series servo drivers have a wide range of compatibility. They are high-performance motion control products specially developed by Otong for robots/manipulators, packaging machinery and 3C non-standard automation equipment. They have rich interfaces, support various communication modes and position encoders, and can match mainstream servo motors in the market through simple settings. The ease of use is outstanding, the versatility is strong, and it can also meet the customized needs of special applications.
Installation of servo driver and system debugging
It supports Modbus, CANopen, EtherCAT and other bus communication methods.
It supports 2500-wire incremental, 17/23 bit absolute value encoder, resolver.
Economical and practical, easy to operate, stable and reliable performance.
♦ Vibration, jitter suppression, automatic gain adjustment, more stable operation.
Load adaptive function, automatic identification and adjustment of system parameters, to achieve the optimal configuration.
The working temperature range is wide, which can reach -20 ℃ ~ 55 ℃.
Core advantages:Core Patent Leading Technology
The company attaches great importance to basic research and technological innovation, with strong industry-university-research strength, significant talent advantages, and fruitful independent intellectual property rights,Core patents cover a number of servo product invention patents, a comprehensive grasp of servo drive, servo system core technology..
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